Generally, the entire process for custom rigid boxes takes 4 to 8 weeks. This includes 1-2 weeks for design and sampling, 2-4 weeks for mass production, and 1-3 weeks for shipping. In understanding the production timeline of corrugated boxes, it is crucial to consider the entire lifecycle—from raw material acquisition to final distribution. Is there a minimum order quantity for box production? Yes, a minimum order of 500 pieces is usually received for specially produced boxes. Input:. Every distribution box undergoes stringent checks: Verify part accuracy, component fit/seating, correct assembly sequence, door latch/hinge function.